Thermoformed medical packaging is a highly engineered solution used to securely contain and protect medical devices throughout sterilization, shipping, storage, and point-of-use handling. These rigid plastic trays, kits, and blisters are custom-formed to fit the exact dimensions and functionality of the device, ensuring performance in both sterile and non-sterile environments.
Description
Key Benefits of Thermoformed Medical Packaging:
Sterile Barrier Systems: Designed to be sealed with Tyvek®, film, or foil lidstock, these trays maintain sterility until the point of use–ideal for surgical kits, implants, and diagnostic devices.
Device Protection: Thermoformed trays are engineered to prevent movement, abrasion, and contamination, ensuring safe delivery from manufacturer to end user.
Ease of Use: Trays are custom-designed for intuitive loading and opening, supporting aseptic presentation in clinical settings.
Regulatory Compliance: Thermoformed packaging is validated to meet ISO 11607 and other industry standards, supporting FDA and EU MDR requirements for medical device packaging.
Custom Fit and Functionality: Every tray is tailored to the shape, weight, and handling needs of the device it protects, optimizing both workflow and safety.
Medical Packaging Applications
Protect, orient, sterilize, and streamline procedures with Dordan’s custom medical packaging:
Medical Device Trays
Sealed with Tyvek® or other lidstock
Maintain device sterility and structural integrity
Surgical & Procedural Kits
Improve operational efficiency for healthcare providers
Organize instruments and components intuitively
Medical Clamshells
Package medical devices, instruments, and injectables
Designed for protection, cleanliness, and usability
Medical Blisters
Paired with aluminum or multi-laminate backings
Medical Handling Trays
Support contract manufacturing, staging, and shipping
Designed for automated or manual handling during assembly